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SPECIFICATIONS
 

"IF YOU CAN IMAGINE IT, WE CAN BUILD IT"

SPECIFICATIONS


POLYSTEEL FORM TECHNICAL
DATA SHEET

 
PRODUCT DESCRIPTION
 

An expanded polystyrene concrete forming unit which is used to construct a one-piece, monolithic concrete wall with reinforced concrete post and beam.  The Forms remain in place providing a super energy efficient concrete wall and finished with conventional interior and exterior wall coverings.
 

MATERIALS OF MANUFACTURE
 
bullet Molded expanded polystyrene (EPS), self-extinguishing, conforming to ASTM ASTM C 578.
bullet Galvanized welded steel cross ties, 11-gauge minimum thickness, wire welded in at least 40 locations.
bullet 22-gauge galvanized steel attachment furring strips,
recessed 1/2":

1-1/2" wide by 13" high (PS-3000)
1-1/2" wide by 21" height (PS-4000)

 

NOMINAL DIMENSIONS

 Form Size: 6" Form 8" Form 10" Form
 PS-3000      
 Length 48" 48" 48"
 Height 16" 16" 16"
 Width 9.25"
(6" Core)
11"
(8" Core)
14"
(10" Core)
 
 PS-4000      
 Length 48" 48" ---
 Height 24" 24" ---
 Width 11"
(6" Core)
13"
(8" Core)
---
 
CONCRETE REQUIREMENTS TABLE

(Download Adobe Reader)

 

TYPICAL DESIGN VALUES

 Expanded Polystyrene density  1.5 lbs. / cu. ft.
 Average thickness of EPS  2.4" per side (6" core); 2.5"
 per side (8" core
 R-Value of 1.5 lb. / cu ft EPS  4.17 / inch
 K-Factor of 1.5 lb. / cu ft EPS  0.24 / inch
 Average R-Value Per Form  20* (See Effective R-Value)
 Thermal mass with concrete  56 lbs. /sq. ft. (6" core), 76
 lbs. /sq. ft. (8" core)
 Air Infiltration Comparison  25% versus wood frame
 *Effective R-value for PolySteel
 Wall
 R26 to R30
 Water absorption (volume)  Less than 3% (ASTM C272)
 Water Vapor  1.39 perm in.
 Transmission Breathability/
 Permeability
 1.27 perms per inch
 Sound class  48 with 1/2" drywall
 Fire Wall

4 hours,  without  the  addition of any  wall coverings to assist in its performance

 EPS compressive strength  15-21 psi (10% deformation)
 Concrete compressive strength  3,000 psi (typical)
 Concrete pouring temperature  Down to 0°F (-18° C)

 

 

 

"WE'RE BUILDING A BETTER WORLD"


Coastal PolySteel, LLC
Lyle M. Rice, Owner
97141 Kapalama Drive
Diamondhead, MS 39525
1-228-586-9945